Our Process
Van Prep
New and Used vans come into the shop as blank slates. Factory interior trim panels are removed, passenger seats removed, rust removed and treated.
Cutting Holes
Windows, Air conditioning units, Max Air Fans, Flare spaces and shore power outlets. Metal shavings cause rust so proper preparation and clean up needs to be taken.
Exterior Accessories
We then like to get some of the exterior accessories attached. These include, but not limited to Roof Racks, Solar Panels, Off-Road Tires, Fresh/Gray/Black tanks, Flood Lights, Awnings, Suspension Upgrades, Ladders, Tire Racks, and Exterior Boxes.
Interior Accessories
Then it’s time to turn inwards. Some of the many accessories we add are Apple / Android car play, swivel seats, Webasto or similar heaters, hydronic water heaters,
Sub Floor & Interior Framing
A strong foundation is needed to support the weight of the entire van build. All cabinets and structures put in the van will also be squared to the van, so this is one of the most important steps.
Insulation and Wiring
Insulation is handled in three steps. 1. Rigid foam boards for the floor. 2. Thinsulate for large open surfaces on the walls and ceilings. 3. Havelock wool for all the nooks and crannies. These 3 products allows for most R-Value and easiest installation throughout the van.
The van is also prewired at this stage allowing wires to be hidden behind the walls.
Finish Flooring, Ceiling, Walls
This is the stage were a van starts to come alive. With hundreds of different finishes possible the van can go in many directions all depending on how the customer envisions the final product.
80/20 Framing
80/20 is extruded aluminum, it is stronger, lighter, and easier to work with then straight wood cabinets. It also provides more safety in the unfortunate event of a crash providing less projectiles to cause injury.
Cabinetry Finishes
Although 80/20 is stronger and lighter then wood, it gives an industrial look to any build. That’s why we cover the 80/20 in wood panels to create a more home like environment. Panels can be finished in many different ways, from staining to painting and even laminated in HPL to look like metals, stones, or other woods.
Electrical + Plumbing Install
The heart of any van comes in the form of the electrical and plumbing systems on board. Living in your van is fun for awhile, but adding in the luxuries of induction cooktops, air conditioning, heating, running water make staying in your van feel more like a home.
Finishes
The final touches to any van take the longest, but ate the most rewarding. Final trim pieces go in, organizing bins, plants, pillows and pictures are all added.